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Variable Frequency Drive – VFD

The VLT® AutomationDrive

It comes in a standard version (FC 301) and an advanced high dynamic version (FC 302) with additional functionalities. It helps save energy, increase flexibility, reduce costs related to spare parts and servicing, and optimize process control on any industrial machine or production line.

Enclosures are available up to IP 66 (depending on the model). Integrated DC chokes and RFI filters in all models protect installations by minimizing harmonic distortion and electromagnetic interference.

Supply voltages and power range

  • 3 x 200-240 V…0.25-37 kW
  • 3 x 380-500 V…0.37 kW – 1.1 MW
  • 3 x 525-600 V…0.75-75 kW
  • 3 x 525-690 V…1.1 kW – 1.4 MW

Low harmonic drive

  • 3 x 380-480 V…132-710 kW

12-pulse drive

  • 3 x 380-480 V…132-710 kW

Features and benefits

  • There’s less need for cooling or oversizing as the ambient temperature is 50°C without derating
  • The need for PLC capacity is reduced thanks to Smart Logic Control
  • Low lifetime costs are ensured as the drive is highly resistant to wear and tear
  • The lifetime of electronics is prolonged due to back-channel cooling for frames D, E and F
  • Commissioning and upgrades are easy due to plug-in technology
  • High-precision position and synchronization thanks to availability of Integrated Motion Controller throughout the entire product range.
  • Features such as intelligent heat management, Safe stop and Safe Torque Off ensure safe and energy-efficient operation of the drive.

Applications

Conveyors, positioning and synchronizing, cranes, mixers, centrifuges and palletizing and packaging machinery.

VLT® Micro Drive FC 51

Maximum strength with reduced installation costs

The VLT® Micro Drive FC 51 is small and yet powerful and built to last. Panel space can be saved and installation costs reduced thanks to its compact size and minimal commissioning requirements.

Despite its compact size and easy commissioning, the VLT Micro Drive can be set up to perform perfectly even in complex applications. It is supported by guided programming of specific functions and the use of a PC software tool for parameterizing. And, thanks to its coated PCBs, the drive ensures reliable and cost-effective operation also in demanding environments.

Supply voltages and power range

  • 1 x 200-240 V…0.18-2.2 kW
  • 3 x 200-240 V…0.25-3.7 kW
  • 3 x 380-480 V..0.37-22 kW

VLT FC051

Micro-Drive-FC-51

Features and benefits

  • Side-by-side mounting without derating is possible thanks to the compact, book-style design
  • Penetration of dust is minimized thanks to coated PCBs
  • Radio disturbance from motor cables is limited due to built-in RFI filters
  • Lifetime of the drive is extended and reliability improved as a result of the effective heat sink that removes heat from the electronics
  • Energy consumption can be reduced as kinetic energy in the application can be transformed into braking power to slow down the motor

Applications

Conveyors, pumps, fans, mixers, extruders, palletizers, packaging machines and other industrial appliance.

iC7-Automation

Want to manage highly dynamic load cycles in harsh conditions?

Whatever the environment, the iC7-Automation delivers the reliability and performance you need. With connectivity, security and intelligence, this drive lets you take advantage of the latest in Industrial IoT. iC7-Automation gives you a whole new way to optimize your system with selectable communication protocols and Safe Torque Off (STO) SIL3 as standard. The modular control platform allows you to expand functionality to meet your needs.

Supply voltage and power range

  • Frequency converters: 3 x 380-500 V AC … 0.37 – 710 kW
  • Air-cooled system modules: 3 x 380-500 V AC … 200 – 1400 kW

VLT® HVAC Drive FC 102

Minimized lifecycle costs for HVAC applications

The VLT® HVAC Drive is designed to bring optimized process control to all heating, ventilation and air conditioning (HVAC) applications. Easy to use and with built-in intelligence, the drive is fast and cost-effective to commission. It features a wide range of functions specifically developed for use with, for example, pumps, fans and compressors to save energy, meet environmental regulations and reduce costs in modern buildings.

The compact design of the VLT® HVAC Drive and its efficient heat management system mean it is ideal for applications where drive space is restricted. A selection of safety features, such as Safe Torque Off and Safe Maximum Speed, protect both applications and their operators.

Maximum uptime is ensured as this robust drive offers problem-free operation in harsh environments. Enclosures are available up to IP 66 (depending on the model). And a special coating is available as an option to provide extra protection for circuit boards. Integrated DC chokes and RFI filters safeguard installations by minimizing harmonic distortion and electromagnetic interference.

Features and benefits

  • There’s no need for external cooling or oversizing as the maximum ambient temperature is 50°C without derating
  • PLC capacity is often unnecessary thanks to the Smart Logic Controller
  • A low initial investment and easy upgrades are possible thanks to the modular concept with a wide range of options
  • The need for external control and conversion equipment is avoided due to integrated pump, fan and compressor functionality
  • Less gateway solutions are needed thanks to a wide range of HVAC protocols for building management system controller connectivity

VLT FC 102

Supply voltages and power range

  • 3 x 200-240 V…1.1-45 kW
  • 3 x 380-480 V…1.1 kW – 1 MW
  • 3 x 525-600 V…1.1-90 kW
  • 3 x 525-690 V…45 kW – 1.4 MW

Low harmonic drive

  • 3 x 380-480 V…132-710 kW

12-pulse drive

  • 3 x 380-480 V…250-200kW

Applications

Pumps, fans, compressors.

VLT® Refrigeration Drive FC 103

Save energy and extend the lifetime of refrigeration applications

The VLT® Refrigeration Drive FC 103 is designed to help significantly reduce the life cycle costs of your refrigeration systems. It offers efficiency- and reliability-enhancing features, integrated process control functions and a commissioning environment specially designed to meet the needs of refrigeration applications. It also features a setup Wizard which uses common refrigeration terms. This makes installation and commissioning easy and safe for refrigeration technicians and installers.

The continuous variable speed control provided by the VLT Refrigeration Drive makes intelligent capacity control possible. By creating stability while balancing the capacity to the actual load, system-wide coefficient of performance improves providing significant energy savings in a wide range of applications.

The drive contains all modules necessary for compliance with EMC standards. The integrated, scalable RFI filter minimizes electromagnetic interference, and the integral DC link chokes reduce harmonic distortion in the mains network. As these features are built in to the drive in the factory, cabinet space can be reduced. Efficient EMC mitigation also enables the use of cables with small cross sections which reduces installation costs.

Supply voltages and power range

  • 3 x 200-240 V…1.1-45 kW
  • 3 x 380-480 V…1.1-450 kW
  • 3 x 525-600 V…1.1-630 kW
vlt-fc-360

Features and benefits

  • Energy consumption and maintenance requirements are reduced thanks to a range of pump features such as the pump cascade controller and flow compensation
  • Optimum system efficiency is achieved by taking advantage of the drive’s software features
  • Challenging environments are no problem due to the drive’s coated electronics
  • The need for external cooling or oversizing is avoided as the drive operates efficiently in a maximum ambient temperature of 50°C without derating
  • There are no EMC concerns as a result of integrated DC link harmonic and EMC filters

Applications

Pumps, fans, compressors, condensers and evaporators.

VLT® AQUA Drive FC 202

Maximum energy efficiency for water and wastewater applications

The VLT® AQUA Drive is designed to provide the highest level of performance of AC-motor-driven water and wastewater applications. Featuring a wide range of powerful standard features, which can be expanded with performance-improving options, the drive is equally suited to both new and retrofit projects.

The considerable daily load variation in water or wastewater treatment plants makes it economically feasible to introduce motor control on rotating equipment such as pumps and blowers. The new generation VLT AQUA Drive can realistically offer first-year cost savings of between 10–30% compared to traditional drive solutions. Its high lifetime availability and low energy consumption and maintenance costs provide you with the lowest cost of ownership.

The quick and user-friendly setup of water and pump settings reduces installation time ensuring a fast route to maximum energy efficiency and motor control. By collecting the most important parameters in one place, the risk of incorrect configuration is reduced significantly.

Supply voltages and power range

  • 1 x 200-240 V…1.1-22 kW
  • 1 x 380-480 V…7.5-37 kW
  • 3 x 200-240 V…0.25-45 kW
  • 3 x 380-480 V…0.37 kW – 1 MW
  • 3 x 525-600 V…0.75-90 kW
  • 3 x 525-690 V…45 kW – 1.4 MW

Low harmonic drive

  • 3 x 380-480 V…132-710 kW

This is custom heading element

  • 3 x 380-690…250-1400 kW

Features and benefits

      • Assets are protected thanks to specially designed software that prevents, for example, water hammering
      • Energy efficiency is maximized as a result of the drives control algorithms and design which focus on reducing heat loss
      • High energy savings related to air conditioning are ensured due to the unique back-channel-cooling concept that transfers 90% of heat away from the room
      • Electromagnetic interference and harmonic distortion are reduced thanks to the built-in, scalable RFI filter and integrated DC link chokes
      • Perfect system integration and adaptation to the application are possible due to freely programmable warnings and alerts
      • 3–8% energy savings are achieved as a result of Automatic Energy Optimization

Applications

Centrifugal pumps and blowers, positive displacement blowers.

VACON® NXP Air Cooled Drive

Precise and powerful performance

VACON® NXP Air Cooled drives offer precision and power to applications that require a robust and dynamic performance. Available in a complete power range up to 2 MW, they are provided as wall-mounted, standalone enclosed and IP00 modules.

The drives provide optimized motor control for both induction and permanent magnet motors, and gearless drive applications and paralleling solutions for high-power motors. Fast fieldbus options and exceptional programming flexibility ensure the drives are easily integrated into any plant’s automation system. Engineering time and costs can be saved due to the high number of standardized options and reduced system complexity.

Supply voltages and power range

  • 230 V…0.55-90 kW
  • 500 V…1.1-200 kW
  • 690 V…3.0-2000 kW

Features and benefits

  • Easy integration into any plant’s automation system thanks to fast fieldbus options and exceptional programming flexibility
  • Investment costs are minimized as no additional external modules are needed and the drives are supplied with five built-in expansion slots for additional I/O, fieldbus and functional safety boards
  • Fast response to changes due to dynamic open- and closed-loop vector control
  • The drive’s DC fans fulfill the ERP2015 directive on decreasing fan losses and significantly increase the reliability and lifetime of the fan
  • The lifetime of the drive and critical components are extended as a result of coated printed circuit boards that offer reliable protection against dust and moisture.

Applications

Elevators, escalators, cranes, hoists, winches, cargo pumps, pumps, fans, conveyors, machine tools, yaw and pitch control applications, oil pumps, winders and unwinders, pulp dryers, tissue machinery and extruders.

PC tools

  • VACON Live
  • VACON Loader
  • VACON Programming
  • NCIPConfig
  • VACON Save
  • Danfoss HCS (Harmonic Calculation Software)

How does Danfoss Drives differ from other drives manufacturers?

One concrete example of how we differ from our competitors is in our motor and system independence. Danfoss drives are independent of control systems and motor technology. This freedom enables you to choose the motor technology and motor manufacturer that best suit your application to ensure its peak performance and optimized energy consumption. Making the right choice of drive and optimizing your entire system creates potential energy savings of up to 60%.
Using the automatic motor adaptation function, in less than three seconds, Danfoss AC drives can be configured to control the operation of any standard asynchronous (IM), permanent magnet (PM) or synchronous reluctance motor. Automatic motor adaptation can be performed when the drive is at standstill. And, as it doesn’t generate any torque on the shaft, it can be carried out on a motor that’s already installed.
With all motors controlled by the same drive, operators can use the same user and system interfaces, the same extensions, and the same proven, reliable technology over the entire power range. This saves commissioning time, reduces training costs, simplifies maintenance activities and keeps spare part stock levels to a minimum.

Making our world and way of living more sustainable

An AC drive is a device used to control the speed of an electrical motor in order to:

  • enhance process control
  • reduce energy usage and generate energy efficiently
  • decrease mechanical stress on motor control applications
  • optimize the operation of various applications relying on electric motors

Drives can also be utilized to convert energy from natural and renewable resources like the sun, wind or tides, and transmit it to the electrical network or use it for local consumption. In hybrid technologies, AC drives are used to combine conventional energy sources and energy storages to create total energy management solutions.

AC drives are also known by various other names such as adjustable speed drives, adjustable frequency drives, variable frequency drives, variable speed drives, frequency converters, inverters and power converters.

Did you know?

  • Emerging economies are driving the increase in energy consumption
  • 20% of the world’s energy consumption is electrical energy
  • 40% of electrical energy is used by electrical motors
  • 75% of AC drives are used on pumps and fans
  • Global electrical energy consumption could be reduced by 10% if AC drives were used in every suitable application

The need for energy conservation in order to save the environment is a key driver in the development of speed control devices, and AC drives provide the optimum method of controlling the speed of electrical motors to match load demand. Even small changes in motor speed can cause significant changes in energy consumption.

AC drives are well hidden, but nevertheless they play a major and very necessary role in modern, everyday life by making the world and our way of living more sustainable.

Danfoss Drives | Services

The expected lifecycle of an AC drive is long and contains diverse phases, each with different characteristics and requirements. From engineering and dimensioning for a new installation through procurement, delivery and installation to the long usage phase, all activities contribute to the value chain and product’s lifecycle. Drive services have been designed to maximize the benefits by improving overall efficiency and profitability, and minimize the operational costs of the Danfoss AC-drive solution in any application or industry segment.

DANFOSS MOTION CONTROL DIVISION (DANFOSS VLT DRIVES):

Danfoss is a Denmark based, global company involved in manufacturing and marketing of a wide range of Control and Automation products for Industries.

      • Danfoss drives is amongst the top 3 drive suppliers in european union
      • Dupplying ‘only’ drives since 1968
      • In 1980 we produced approx. 6000 frequency converters, in 2008 we produced and delivered 600,000 units to customers worldwide
      • Approx. 20% yearly growth in frequency converter quantity produced
      • We produce on customer order, supported by regional assembly in europe, usa. This means no inventories of finished goods in the factories

iC2-Micro

This drive gives you excellent motor control and mechanical brake performance.

Features and Benefits

  • Scan QR code to get product information fast
  • Fast and accurate installation with spring type I/O terminals for minimal external wiring
  • Fast commissioning thanks to application wizards and online/offline PC configuration tool
  • High reliability
  • Cost-effective and space-efficient investment with less wiring, side-by-side mounting and compact footprint
  • Compatible with all typical motor technologies and supported by the powerful MyDrive® Suite digital tools
  • Optional external control panel provides extra features to ease commissioning, such as parameter copy and download

DANFOSS INDUSTRIES PVT. LTD., INDIA

100% WHOLLY OWNED SUBSIDIARY OF DANFOSS- DENMARK

      • DRIVE PANEL
      • LOAD TEST FACILITY
      • CERTIFICATION
      • CHENNAI CORPORATE OFFICE

KEY POINTS TO CONSIDER

General Features of Danfoss VLT®

      • Industry and application dedicated drives
      • low power loss and low harmonic drives
      • service network & local support
      • complete solution provider
      •  energy saving concepts
      • Technology : Danfoss VLT FC 300 Drives employ Voltage Vector Control (VVC) Plus Technology which ensures generation of advanced sinusoidal output voltage wave form which produces 100% true RMS Value of Fundamental Voltage, with minimum harmonics.
      • Excellent Torque & Speed Control
      • Harmonic Filters : Built-In. DC link circuit equipped with chokes both on the positive & negative rails of DC Link for harmonic suppression and near unity true power factor.
      • Automatic Motor Adaptation : The drive measures motor’s stater inductance and reactant, while the drive is connected to a stand still motor.
      • Unlimited Switching : Unlimited switching on the output is permissible.
      • PID Controller : PID Controller is built-in.
      • SLC Function : VLT FC 300 is an Automation Drive with small Logic Function & eliminates requirement of some PLCs
      • Soft Switching Technology : Soft switching ensures that Voltage rise time at motor terminals remain low which prevents arcing between the bearings & race way & within the windings thus eliminating the need of vacuum impregnated insulation winding & insulated bearings even if the screened cables distance between VFD & motor is as long as 150m.
      • Energy Meter : Danfoss VLT FC300 series are equipped with built-in Energy Meter which gives kW-Hr of energy consumed by the motor.
      • Adjustable Switching Frequency Modulation
      • Other Meters : Power Meter (which gives kW consumption), Run Time Counter (which gives number of hours run by the motor with VSD), Output Voltage, Output Frequency, Current, Motor RPM, Drive Heat Sink Temperature, %Motor Thermal Loading etc. are built-in which assist in monitoring the performance of the drive and the motor
      • Protections: Under Voltage, Over Voltage, Over Current, Phase Failure, Phase Imbalance, Phase Reversal, Voltage Fluctuation, Earth Fault. Also, the Danfoss VLT FC 300 VSDs are 100% protected from the phase to phase fault on the motor terminals and earth fault from the motor terminal. Also the VSD is protected form Over Heat Sink Temperature
      • VLT Software (PC Connectivity) : The VLT Software and standard RS485/RS232 converter / USB Port allows integration of Danfoss VLT FC 300 VSDs
      • Heat Management : Only 1.5% to 2% of the energy is lost through the drive
      • Efficiency is vital for high power drives and Optimizes motor efficiency
      • Save space : The compact design of the VLT® drives,Built-in filters, options and accessories facilitate this compact installation Optional, input fuses and mains switch (disconnect) available with standard enclosures.
      • Encoder and I/O options, RFI and Hot pluggable LCP
      • Conformal coating and Corrosion resistant
      • Field bus options
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